After fixing the power supply, our lead engineer downloaded and saved the ZETA6104’s Program Initialization Data and Tool Changing Program to a laptop computer. This being done on the chance it could be lost in the future and require re-loading.
To test the ZETA6104 in this application, I built an interface board to simulate the machine I/O functions. Our lead engineer studied the tool changer program code to figure out how to properly sequence the inputs to simulate the machine. With the interface board I completely tested the ZETA6104 as if it were running in the machine. The ZETA6104 passed all the tests.
The field technician installed the ZETA6104 Indexer / Drive at the customer site and it performed without error.